OG-5, OG-6, FB PROFILES: INSTALLATION GUIDE:
Duragutter is an engineered system with easy to follow, step-by-step instructions.
Installers must review both this installation guide and the installation videos prior to installation.
OVERVIEW
TABLE OF CONTENTS
General Installation Notes ..............................................................................................................................................
Specialized Tools Required .............................................................................................................................................
Cutting OG-5, OG-6, FB Gutter ............................................................................................................
Joining Straight Sections (Butt Joints) ...........................................................................................................................
Making Inside and Outside Miters .................................................................................................................................
Installing End Caps and Internal Plugs...........................................................................................................................
Installing Outlets ..............................................................................................................................................................
Attaching Gutter to Fascia ..............................................................................................................................................
Installing Integral Flashing ..............................................................................................................................................
Installing Leaf Guard ........................................................................................................................................................
General Installation Notes
Plan the work sequence. Always make inside miters before outside miters.
Use only glues and sealants supplied or approved by Duragutter.
When working with short lengths, it may be easier to assemble joints at waist level and then lift the assembled unit into place.
Use ear and eye protection when cutting Duragutter. Use dust collection or cut over a tarp or sweepable surface.
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12" sliding compound miter saw with minimum 80 tooth blade
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Bar clamp (minimum 5 1/2" throat depth) and miter clamp - we can include both in your order
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7/16" drill bit
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2 1/2" carbide hole saw (if using 3" round outlet)
Specialized Tools Required
Cutting the Gutter
1
2
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Use a 12" sliding miter saw with a minimum 80 tooth blade.
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Measure and mark piece.
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Cut gutter upside down with front facing forwards.
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Insert supplied wooden block to raise front edge of gutter and prevent deformation of profile when clamping
3
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Clamp front of gutter to saw fence - keep hands off gutter when cutting
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To make a small piece, cut it off of a large piece. Do not try to clamp pieces smaller than 15".
4
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Cut slow and steady - 10 seconds per cut. Fast cuts risk kickback and rough edges.
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Make miter cuts are the same way. Ensure clamp is out of the way of the cut.
Joining Straight Sections (Butt Joint)
1
2
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Test fit the joint to ensure accuracy before installing pins
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Apply 2P-10 Adhesive to one half of 3 straight pins, and slide the pins halfway into the pin grooves on gutter.
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Apply 2P-10 Adhesive to other half of the pins and the edge of one gutter. Slide joint together.
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Clean any excess glue from outside surface of gutter with acetone rag immediately.
3
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Apply pre-cut tape. Peel a small amount at a time, start at back edge, and apply pressure with fingers to remove any air bubbles.
4
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Apply sealant in the grooves above the tape, and over the sides of the tape.
Making Inside Miters
1
2
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Test fit the joint to ensure accuracy before installing pins
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Apply 2P-10 Adhesive to one half of 3 straight pins, and slide the pins halfway into the pin grooves on gutter.
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Apply 2P-10 Adhesive to other half of the pins and the edge of one gutter. Slide joint together.
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Clean any excess glue from outside surface of gutter with acetone rag immediately.
3
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Hold joint together and spray pins with 2P-10 Activator to instantly cure glue. If more working time is desired (approx. 5 mins), do not use Activator.
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Do not spray Activator on the outside of the gutter, as it can permanently stain the finish.
4
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Install 1st piece of tape starting at bottom inside corner.
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Peel a small amount of tape backing at a time, carefully stick tape, and apply pressure with fingers to remove any air bubbles.
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If temperature is below 35° F / 1.6° C, apply a small amount of 2P-10 Adhesive under tape.
5
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Install 2nd piece of tape on left side of joint.
6
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Install 3rd piece of tape on right side of joint.
7
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Install 4th piece of tape on back of joint, starting at the top.
8
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Apply sealant in the grooves above the tape, and over the sides of the tape.